TRAINING MAINTENANCE AND SPARE PART MANAGEMENT
PENDAHULUAN
Manajemen perawatan yang efektif diperlukan untuk dapan meningkatakan
performansi perusahaan, baik dari aspek biaya maupun aspek teknis.
Kegiatan ini dimulai sejak merencanakan kebutuhan part sampai dengan
mengorganisasikan part yang dibutuhkan. Kebutuhan part dalam kaitan
dengn kegiatan maintenance merupakan kebutuhan yang probabilstik
mengingat laju kegagalan sebuah mesin tidak dapat diperdiksikan. Oleh
karena itu dengan memahami kondisi suatu system, yang dilihat dari
laju kerusakannya maka dapat direncanakan kebutuhan akan part sebagai
pendukung kegiatan maintenance
Kegagalan dalam merencanakan kebutuhan part berdampak pada
ketidakefisienan baik dalam masalah biaya dan penggunaan waktu akibat
downtime dari sebuah mesin akibat ketiadaan part yang dibutuhkan.
Sehingga perlu manajemen spare part yang dapat memenuhi kebutuhan
manajemen yang sesuai dengan karakteristik mesin/ system.
TUJUAN
* Menentukan laju kegagalan sebuah system/ mesin, sehingga dapat
dilihat karakteristik kebutuhan spare part mesin tersebut
* Merencanakan kebutuhan spare part sebagai dampak dari kegiatan
maintenance
MAINTENANCE AND SPARE PART MANAGEMENT TRAINING OUTLINEÂ
PART I
MAINTENANCE
Fundamental maintenance activity
* Maintenance objectives
* Reliability based maintenance
* Machinery failure
* Measuring reliability
* MTBF and failure Rate
* Dependability, Maintenance performance indicator
* Maintenance with HSE and cost effectiveness
* Maintenance Economic
* Strategic maintenance (Maintenance equipment selection)
Maintenance planning activity
* Quality environment system
* Preventive Maintenance
* PM setup interval maintenance
* Predictive maintenance
* Condition monitoring
* Reliability centered maintenance and Failure analysis
Maintenance organization
* Maintenance load versus man powers
* Organizing maintenance
Maintenance work planning
* What is quality maintenance planning
* Standards of maintenance
* Planning maintenance step by step
Maintenance system information
* Structuring maintenance data base
* Maintenance resource organizing
* Maintenance Work Order
* Maintenance record and documentation
Maintenance scheduling and inventory
* Maintenance scheduling and resources management
* Inventory management and Spare parts management
Maintenance budgeting
* Optimizing maintenance cost
Maintenance and Safety aspects
* Risk reduction by maintenance
* Safety concept and implementation
Maintenance resources and Corporate culture (Human factors in
maintenance)
PART II
SPARE PART MANAGEMENT
* Selective Control and Stock Level
* Spare Information System
* Aspect of High Inventories
* Cost Reduction Approach to Spares
1. Categorization of Spares
2. Cost Consideration
3. Choice of Equipment
4. Inventory Charges
5. Stock-out Cost
6. Techniques of Cost Reduction
* Â MUSIC-3D of Spares (Multi Unit Spares Inventory Control-Three
Dimensional Approach)
1. ABC Analysis
2. Vein-Ved Analysis
3. Materials Intelligence
4. MUSIC-3C Concept
5. Advantages of MUSIC-3D
* Â Reliability and Quality of Spares
* Definition and Need of Reliability
* Failure Analysis
* Failure Parameters
* Bath-tub Curve
* Inspection Methods
* Spare part procurement
* Right Quantity, Right Time, Right Price, Right Quality, Right
Source
* Aspect of Right Contracts
* Right Place of Delivery / Transportation
* Right Systems
1. Â Multi-echelon Spares Inventory
2. Â Management of Obsolete Spares
3. Â Inventory Control of Spare Parts
4. Rotable and Overhauling Spares
5. Maintenance Spare PartsWHO SHOULD ATTEND THIS TRAINING?
* Maintenance Engineers
* Maintenance Planner
* Maintenance Technicians
* Mechanical Engineers & Technicians
* Purchasing Managers
* Reliability Engineers
* Store-room Managers
Jadwal Pelatihan Gemilang Training Tahun 2024
- 14-15 Januari 2021
- 11-12 Februari 2021
- 10-11 Maret 2021
- 14-15 April 2021
- 12-13 Mei 2021
- 9-10 Juni 2021
- 14-15 Juli 2021
- 11-12 Agustus 2021
- 8-9 September 2021
- 12-13 Oktober 2021
- 9-10 November 2021
- 8-9 Desember 2021
Catatan : Jadwal tersebut dapat disesuaikan dengan kebutuhan calon peserta pelatihan.
Investasi dan Lokasi pelatihan:
Yogyakarta, Hotel 101 (6.000.000 IDR / participant * syarat & ketentuan berlaku)
Jakarta, Hotel Amaris Kemang (6.000.000 IDR / participant * syarat & ketentuan berlaku)
Bandung, Hotel Neo Dipatiukur (6.000.000 IDR / participant * syarat & ketentuan berlaku)
Bali, Hotel Ibis Kuta (6.000.000 IDR / participant * syarat & ketentuan berlaku)
Surabaya, Hotel Amaris, Ibis Style (6.000.000 IDR / participant * syarat & ketentuan berlaku)
Lombok, Sentosa Resort (6.000.000 IDR / participant * syarat & ketentuan berlaku)
Catatan : Apabila perusahaan membutuhkan paket in house training, anggaran investasi pelatihan dapat menyesuaikan dengan anggaran perusahaan.
Fasilitas :
Module / Handout
FREE Flashdisk
Sertifikat
FREE Bag or bagpackers (Tas Training)
Training Kit (Dokumentasi photo, Blocknote, ATK, etc)
2xCoffe Break & 1 Lunch, Dinner
FREE Souvenir Exclusive
Training room full AC and Multimedia
